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  • AM-III New Energy Six-Gun Metal Spray Machine
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AM-III New Energy Six-Gun Metal Spray Machine

(1) The cabinet is welded with square tubes and cold-rolled plates, and the surface is thermally sprayed after rust removal. The cabinet has good sealing and uses three layers of imported sound insulation materials for noise reduction. (2) From left to right, there are two spray chambers, namely: A spray chamber with guns 1-3 on the front and B spray chamber with guns 3-6 on the back, forming a 3+3 spray mode. The spray gun scanning adopts a servo system, and the gun distance of each spray gun can be adjusted independently.

1 Appearance of the equipment (for reference only, the actual product shall prevail)


metal spray machine

2 Description of the equipment structure

(1) The cabinet is welded with square tubes and cold-rolled plates, and the surface is thermally sprayed after rust removal. The cabinet has good sealing and uses three layers of imported sound insulation materials for noise reduction.

(2) From left to right, there are two spray chambers, namely: A spray chamber with guns 1-3 on the front and B spray chamber with guns 3-6 on the back, forming a 3+3 spray mode. The spray gun scanning adopts a servo system, and the gun distance of each spray gun can be adjusted independently.

(3) Spraying The gold frame conveying system has been carefully designed. The conveying is carried out by a frequency converter. The conveying system runs smoothly and is durable. 

(4) The spray gun scanning adopts a servo system. The gun distance of each spray gun can be adjusted independently. The movement speed of the spray gun can be automatically adjusted through digital input on the touch screen. The spray gun is equipped with an automatic dust blowing function. The movement speed of the gold spray frame is controlled by the following parameters:

 (5) Upper exhaust dust removal system:

  • a. The upper exhaust dust removal efficiency is high. Through the U-shaped wind, the air volume inside the independent cabin is enhanced, which effectively removes excess dust and reduces the pollution of the core end face.

  • b. The wind force in the gold spray chamber is uniform, which saves energy significantly, reduces the dust removal capacity configuration, and reduces investment. 

  • c.The equipment is beautiful, compact and reasonable. 

(6) The structure adopts rear-feed zinc wire

  • A. Increase the portability of operation

  • B. Reduce the occupied area of the site


3 Explanation of the working principle of the equipment

This equipment uses two charged gold spraying wires to collide during movement to generate a short-circuit current and form a high temperature to make the metal wires melt rapidly. The molten metal is sprayed onto the component by high-speed compressed air to form a gold spraying layer. The 8-gun two-sided independent gold spraying chamber adopts a left-in-right-out method of transportation. The core loading fixture is placed on the conveyor line and moves forward at a constant speed. It enters the loading area for manual loading and then stands up and pushes the fixture into the conveyor belt. When the core passes through the A gold spraying chamber, the spray gun moves up and down to complete the front 4 guns of gold spraying. When the gold spraying fixture moves to the B gold spraying chamber, the back gold spraying is completed in the same working method according to the required thickness at one time. At this point, all the gold spraying is completed, and then the core loading frame is automatically sent out by the conveyor belt to the unloading area for unloading. 


metal spray machine


4. Features of the equipment

(1) The equipment has good stability and is easy to operate;

(2) The spray gun uses dynamic power supply, which does not block or explode the wire;

(3) The equipment has good sealing performance;

(4) It uses a unique design of upper exhaust to remove dust;

  • a. It does not form vortexes, does not turn black or blue;

  • b. It removes dust quickly and has low pollution;

  • c. The upper exhaust method is highly efficient, and the investment in dust removal is 20-30% less;

(5) The equipment is equipped with temperature and humidity detection functions.

(6) It is equipped with Jisheng's unique dust removal system, which makes the use effect more significant


5. Main parameters of the gold spraying machine:

1

Equipment color

White

2

Power supply rated voltage

380V

3

Power supply voltage fluctuation range

±10%

4

Power consumption

38KW

5

Air supply pressure

0.5~0.7MpaEach gun has a digital air pressure gauge with a lower limit alarm)

6

Spraying material

Zinc/zinc-tin alloy

7

Number of spray guns

3+3(1-3 shots on the front, 3-6 shots on the back)

8

Spraying material diameter

Φ1.6mm

9

Spraying voltage

19-24V Adjustable

10

Spraying current

<110A (Digital display adjustable)

11

Current fluctuation

±1A

12

Spraying layer uniformity

±0.03mm(Digital display adjustable)

13

Spraying layer thickness

0.4-1.2mm Adjustable

14

Wire feed speed

30-70mm/sAdjustableTouch screen configurable

15

Spraying distance

120-200mm continuously adjustable (set on touch screen)

16

Spraying frame movement speed

0-10mm/s (adjustable on touch screen)

17

Capacitor length

30-150mm

18

Operating noise

Below 85dB (tested at 2m distance)

19

Spray gun scanning stroke

0-400mm, touch screen adjustable

20

Single stroke scanning speed

0-300mm/s adjustable

21

Temperature and humidity detection

Temperature and humidity display

22

Air volume detection

Air volume monitoring, insufficient air volume alarm

22

Automatic spraying start and stop

Memory function: restarts spraying at the memory position after power failure

23

Exhaust position

Upper exhaust

24

Equipment cleaning

One or more air guns at the front and rear ends of the device

25

Touch screen

Korean M2I brand

26

Consumable parts management

Wire guide liner replacement, ceramic cap, wire feed gear, and nozzle timer management

27

Alarm function

PLC abnormality alarm, servo alarm, safety door opening alarm during operation, current alarm (wire breakage, wire blockage), gun air pressure alarm, feed inverter alarm, cleaning time expiration alarm, nozzle replacement alarm

28

Dust removal air volume

≥12000m3/h


7. Spare parts or wearing parts

No.

Name

Specifications

Quantity

1

Spray metal frame

 

12

2

Tool box

 

1

3

Diagonal pliers

 

1

4

Feeder electrode

 

12

5

Nozzle

 

12

6

Nozzle guide tube

 

12

7

Porcelain cap

 

8

8

Operating instructions

 

1



Equipment dimensions

metal spray machine

metal spray machine




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